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鏡頭清潔技術:當確定是鏡頭污染導致的光學故障時,維修人員會選用專門針對內窺鏡鏡頭的清潔劑,這類清潔劑通常具備溫和且高效的清潔能力,不會對鏡頭表面的鍍膜造成損傷。例如,采用含特殊表面活性劑的清潔劑,能夠有效分解并去除鏡頭上的油脂、蛋白質等污垢。在清潔過程中,維修人員會使用高精度的無塵擦拭布,以輕柔且均勻的力度,按照特定的方向進行擦拭,避免產生劃痕。同時,為確保清潔效果,整個操作會在無塵環(huán)境中進行,如在配備有空氣凈化系統(tǒng)的潔凈工作臺上完成,防止新的灰塵顆粒附著在鏡頭表面。?
Lens cleaning technology: When it is determined that the optical failure is caused by lens contamination, maintenance personnel will use specialized cleaning agents for endoscopic lenses. These cleaning agents usually have mild and efficient cleaning capabilities and will not damage the coating on the surface of the lens. For example, using cleaning agents containing special surfactants can effectively decompose and remove dirt such as oil and protein on the lens. During the cleaning process, maintenance personnel will use high-precision dust-free wiping cloths to gently and uniformly wipe in a specific direction to avoid scratches. At the same time, to ensure the cleaning effect, the entire operation will be carried out in a dust-free environment, such as on a clean workbench equipped with an air purification system, to prevent new dust particles from adhering to the surface of the lens. ?
鏡片修復與校準技術:若內部光學鏡片出現(xiàn)移位或損壞,維修人員需在高倍顯微鏡的輔助下開展精細操作。顯微鏡具備高分辨率與良好的景深效果,能讓維修人員清晰觀察到鏡片的細微結構。對于移位的鏡片,維修人員會使用特制的微操作工具,如納米級精度的鑷子和微調架,小心翼翼地將鏡片復位到正確位置。在調整過程中,會借助專業(yè)的光學校準設備,如干涉儀,實時監(jiān)測鏡片的位置精度和光學性能參數,確保鏡片的焦距、像差等參數恢復至出廠標準。若鏡片出現(xiàn)磨損或破裂,維修人員則會選用與原鏡片材質、光學性能完全匹配的替換鏡片進行更換。在更換后,同樣需要利用光學校準設備進行全面校準,保證整個光學系統(tǒng)的成像質量。?
Lens repair and calibration technology: If there is displacement or damage to the internal optical lens, maintenance personnel need to carry out fine operations with the assistance of a high-power microscope. The microscope has high resolution and good depth of field effect, allowing maintenance personnel to clearly observe the subtle structure of the lens. For displaced lenses, maintenance personnel will use specialized micro manipulation tools such as nanoscale precision tweezers and fine-tuning frames to carefully reset the lenses to the correct position. During the adjustment process, professional optical calibration equipment such as interferometers will be used to monitor the position accuracy and optical performance parameters of the lens in real time, ensuring that the focal length, aberration, and other parameters of the lens are restored to factory standards. If the lens is worn or broken, maintenance personnel will choose a replacement lens that matches the original lens material and optical performance perfectly for replacement. After replacement, it is also necessary to use optical calibration equipment for comprehensive calibration to ensure the imaging quality of the entire optical system. ?
電路檢測與故障定位技術:面對電子系統(tǒng)故障,維修人員首先會依據詳細的電路原理圖,使用高精度的萬用表對電路中的電阻、電容、二極管等基礎元件進行逐一檢測。萬用表能夠精確測量元件的電阻值、電容容量和二極管的導通特性等參數,通過與標準值對比,判斷元件是否損壞。對于一些難以通過萬用表直接檢測的集成電路,維修人員會運用示波器來觀察電路中的信號波形。示波器可以將電路中的電信號以直觀的波形形式展現(xiàn)出來,維修人員通過分析波形的形狀、幅度、頻率等特征,精準定位故障所在。?
Circuit detection and fault location technology: When facing electronic system faults, maintenance personnel will first use a high-precision multimeter to inspect the basic components such as resistors, capacitors, diodes, etc. in the circuit one by one based on a detailed circuit schematic. A multimeter can accurately measure parameters such as the resistance, capacitance, and conduction characteristics of components, and determine whether the components are damaged by comparing them with standard values. For some integrated circuits that are difficult to directly detect through a multimeter, maintenance personnel will use an oscilloscope to observe the signal waveform in the circuit. Oscilloscopes can display electrical signals in circuits in intuitive waveform form, and maintenance personnel can accurately locate faults by analyzing the shape, amplitude, frequency, and other characteristics of the waveform. ?
微焊接與元件更換技術:在確定故障元件后,維修人員需進行微焊接操作來更換損壞元件。由于內窺鏡設備中的電子元件體積微小,焊接難度極大,因此需要采用先進的微焊接技術。例如,使用高精度的熱壓焊接設備,該設備能夠精確控制焊接溫度和壓力,確保在焊接過程中不會對周邊的其他元件造成熱損傷。在焊接過程中,維修人員會使用極細的焊錫絲和專用的焊接頭,以精準的操作將新的元件焊接到電路板上。焊接完成后,還會使用顯微鏡對焊點進行檢查,確保焊點牢固、光滑,無虛焊、短路等問題,保障電路連接的穩(wěn)定性和可靠性。?
Micro welding and component replacement technology: After identifying the faulty component, maintenance personnel need to perform micro welding operations to replace the damaged component. Due to the small size of electronic components in endoscopic equipment and the great difficulty of welding, advanced micro welding technology is required. For example, using high-precision hot press welding equipment that can precisely control the welding temperature and pressure, ensuring that it does not cause thermal damage to other surrounding components during the welding process. During the soldering process, maintenance personnel will use extremely fine solder wires and specialized soldering joints to precisely solder new components onto the circuit board. After welding is completed, a microscope will be used to inspect the solder joints to ensure that they are firm, smooth, and free from issues such as virtual soldering and short circuits, ensuring the stability and reliability of the circuit connection. ?
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